Keying Plugs

Keyring plugs are handheld termination tools used to insert wires onto individual socket terminations in connectors.

Design and use of a keyring plug

Keyring plugs have a T-shaped handle on one end for ease of use. On the other end is a slotted blade. This slotted blade is used to insert the wire into the connector. The blade is specifically designed to fit into the connector slot to terminate the wire using the displacement terminating technique.

This technique requires inserting an unstripped wire into a slotted contact beam to form a reliable electrical connection between the conductor and contact.

Wire insertion technique using a keyring plug

  • First, place the connector on a flat surface to prevent possible rocking when inserting the wire.
  • Position wire over the contact in the connector and make sure the end of the wire does not extend over the shoulder of the connector.
  • Start the wire into contact with the finger.
  • Place appropriate tool on wire over contact so that the centerline of the tool matches the contact.
  • Holding the tool handle, apply a constant direct pressure until the wire is terminated with the contact.
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Multi Contact MVS1 Series Male Keying Plug for 1.5 Dia.mm Size Contacts, Copper
  • £ 1.30
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Samtec PK Series Male Keying Plug for 0.64mm Size Contacts, Thermoplastic
  • £ 388.03
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Multi Contact CT-BS1 Series Male Keying Plug for 1 Dia.mm Size Contacts, Copper
  • £ 1.06
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Multi Contact MVS5 Series Male Keying Plug for 6 Dia.mm Size Contacts, Copper
  • £ 2.36
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Samtec PK Series Male Keying Plug for 0.51mm Size Contacts, Thermoplastic
  • £ 1,082.37
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Multi Contact MVS3 Series Male Keying Plug for 3 Dia.mm Size Contacts, Copper
  • £ 1.97
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Samtec PK Series Male Keying Plug for 0.51mm Size Contacts, Thermoplastic
  • £ 1.66
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Samtec PK Series Male Keying Plug for 0.64mm Size Contacts, Thermoplastic
  • £ 0.70
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TE Connectivity MTA-156 Series Male Keying Plug, Nylon
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TE Connectivity MTA-156 Series Male Keying Plug, Nylon
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Molex 34345 Series Keying Plug, PET
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Polarising key for 2.54mm pitch socket
  • £ 0.06
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Keying plug,Mate-n-lok,Natural
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TE Connectivity Keying Plug
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Souriau SMS Series Male Keying Plug for 16 Size Contacts
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TE Connectivity Keying Plug
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TE Connectivity MOD IV Series Male Keying Plug, Nylon
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Molex 2560 Series PCB Terminal Block, Nylon
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