Harsh Environment Wire

Harsh environment wires are a type of cable designed to be used in hazardous settings, where the conditions are likely to break or interfere with the function of a regular cable. This may mean high temperatures, high pressure or water. The outer sheath of the wire needs to be very resistant to different conditions and the internal composition of the wire, such as the shield and conductor, may also need to be more rugged.

What are harsh environment wires used for?

Harsh environment wires have a number of applications for scenarios where a regular wire would not work. For example, wiring in aerospace engineering often uses this type of wire, as do many applications where wiring needs to be placed underwater. They are often used in industries such as oil and gas, the military and the chemical industry.

Types of harsh environment wire

Harsh environment wires can differ broadly depending on the type of environment they need to be placed in. They can have different insulation materials and thicknesses, making them resistant to higher or lower temperatures, as well as varying lengths and diameters.

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Part Details Brand Cross Sectional Area Sheath Colour Wire Style American Wire Gauge Insulation material Resistant To Core Strands Minimum Operating Temperature Maximum Operating Temperature Operating Temperature Range Length Outer Diameter Voltage Rating Fire Behaviour Size of Strands Standards Met Type Series Number of Strands Insulation Wall Thickness Conductor Material Shield Type Cable Shape
Alpha Wire Harsh Environment Wire 0.06 mm² CSA, Black 305mm Reel Alpha Wire 0.06 mm² Black - 30 PTFE Chemicals, Solvents 7/0.10 mm -60 (MIL) °C, -60 (UL) °C +105 (UL) °C, +200 (MIL) °C -60 → +105 (UL) °C, -60 → +200 (MIL) °C 305mm 0.81mm 600 V - 0.1 mm - PTFE Wire - 7 0.25mm Silver Plated Copper - -
Alpha Wire Harsh Environment Wire 0.09 mm² CSA, Black 305mm Reel Alpha Wire 0.09 mm² Black - 28 PTFE Chemicals, Solvents 19/0.08 mm -60°C +200°C -60 → +200 °C 305mm 0.69mm 250 V - 0.08 mm - PTFE Wire - 19 0.15mm Silver Plated Copper - -
Alpha Wire Harsh Environment Wire 0.96 mm² CSA, Blue 305mm Reel Alpha Wire 0.96 mm² Blue - 18 PTFE Chemicals, Solvents 19/0.25 mm -60 (MIL) °C, -60 (UL) °C +105 (UL) °C, +200 (MIL) °C -60 → +105 (UL) °C, -60 → +200 (MIL) °C 305mm 1.75mm 600 V - 0.25 mm - PTFE Wire - 19 0.25mm Silver Plated Copper - -
Alpha Wire Harsh Environment Wire 0.62 mm² CSA, Black 305mm Reel Alpha Wire 0.62 mm² Black - 20 PTFE Chemicals, Solvents 19/0.20 mm -60 (MIL) °C, -60 (UL) °C +105 (UL) °C, +200 (MIL) °C -60 → +105 (UL) °C, -60 → +200 (MIL) °C 305mm 1.47mm 600 V - 0.2 mm - PTFE Wire - 19 0.25mm Silver Plated Copper - -
TE Connectivity Harsh Environment Wire 0.38 mm² CSA, Black 100m Reel TE Connectivity 0.38 mm² Black - 22 ETFE Chemicals, Electric Arc Tracking, Flame, Fluids 19/34 -65°C +150°C -65 → +150 °C 100m 1.09mm 600 V Flame Retardant, Self-extinguishing 34 AWG - Type 55 - 19 0.127mm Tinned Copper Unshielded Single Core
RS Harsh Environment Wire White 100m Reel RS Pro - White BS6004 - PVC Heat 1/0.8 mm - +85°C Maximum of +85 °C 100m 2.05mm - - 0.8 mm - - - 1 0.625mm Annealed Copper - Single Core
Alpha Wire Harsh Environment Wire 0.23 mm² CSA, Red 305m Reel Alpha Wire 0.23 mm² Red UL1007 24 AWG PVC - 7/0.20 mm -40°C +105°C -40 → +105 °C 305m 1.42mm 300 V Flame Retardant 0.2 mm UL Listed UL1007 - 7 0.41mm Copper - Single Core
Alpha Wire Harsh Environment Wire 0.23 mm² CSA, White 305m Reel Alpha Wire 0.23 mm² White UL1007 24 AWG PVC - 7/0.20 mm -40°C +105°C -40 → +105 °C 305m 1.42mm 300 V Flame Retardant 0.2 mm UL Listed UL1007 - 7 0.41mm Copper - Single Core
Alpha Wire Harsh Environment Wire 0.23 mm² CSA, Black 305m Reel Alpha Wire 0.23 mm² Black UL1007 24 AWG PVC - 7/0.20 mm -40°C +105°C -40 → +105 °C 305m 1.42mm 300 V Flame Retardant 0.2 mm UL Listed UL1007 - 7 0.41mm Copper - Single Core
Alpha Wire Harsh Environment Wire 0.23 mm² CSA, Blue 305m Reel Alpha Wire 0.23 mm² Blue UL1007 24 AWG PVC - 7/0.20 mm -40°C +105°C -40 → +105 °C 305m 1.42mm 300 V Flame Retardant 0.2 mm UL Listed UL1007 - 7 0.41mm Copper - Single Core
TE Connectivity High Temperature Wire 0.33 mm² CSA, White 100m Reel TE Connectivity 0.33 mm² White - 22 AWG ETFE - 19 / 34 AWG -65°C +150°C -65 → +150 °C 100m 1.09mm 600 V ac - 34 AWG - - - 19 - Copper - Single Core
TE Connectivity Harsh Environment Wire 0.96 mm² CSA, Black 100m Reel TE Connectivity 0.96 mm² Black - 18 Polyalkene Chemicals, Electric Arc Tracking, Flame, Fluids 19/30 -65°C +150°C -65 → +150 °C 100m 1.65mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing 30 AWG - Type 44 - 19 - Tinned Copper Unshielded Single Core
Alpha Wire Harsh Environment Wire 0.23 mm² CSA, Green 305m Reel Alpha Wire 0.23 mm² Green UL1007 24 AWG PVC - 7/0.20 mm -40°C +105°C -40 → +105 °C 305m 1.42mm 300 V Flame Retardant 0.2 mm UL Listed UL1007 - 7 0.41mm Copper - Single Core
RS Harsh Environment Wire Brown 100m Reel RS Pro - Brown BS6004 - PVC Heat 1/0.8 mm - +85°C Maximum of +85 °C 100m 2.05mm - - 0.8 mm - - - 1 0.625mm Bare Annealed Copper - Single Core
RS Harsh Environment Wire White 500m Reel RS Pro - White BS6004 - PVC Heat 1/0.8 mm - 85°C Maximum of +85 °C 500m 2.05mm - - 0.8 mm - - - 1 0.625mm Bare Annealed Copper - Single Core
RS Harsh Environment Wire Blue 100m Reel RS Pro - Blue BS6004 - PVC Heat 1/0.8 mm - +85°C Maximum of +85 °C 100m 2.05mm - - 0.8 mm - - - 1 0.625mm Bare Annealed Copper - Single Core
RS PRO Harsh Environment Wire 0.34 mm² CSA, Black 250m Reel RS Pro 0.34 mm² Black - 22 AWG PVC - 7/0.25 mm -40°C +105°C -40 → +105 °C 250m 1.45mm 250 V - 0.25 mm NFC 32070/C1, NFC 93521 KY30 - 7 - Copper Tinned Copper Single Core
TE Connectivity Harsh Environment Wire 0.25 mm² CSA, White 100m Reel TE Connectivity 0.25 mm² White - 24 Polyalkene Chemicals, Electric Arc Tracking, Flame, Fluids 19/36 -65°C +150°C -65 → +150 °C 100m 1.02mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing 36 AWG - Type 44 - 19 - Tinned Copper Unshielded Single Core
TE Connectivity Harsh Environment Wire 0.38 mm² CSA, White 100m Reel TE Connectivity 0.38 mm² White - 22 Polyalkene Chemicals, Electric Arc Tracking, Flame, Fluids 19/34 -65°C +150°C -65 → +150 °C 100m 1.19mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing 34 AWG - Type 44 - 19 - Tinned Copper Unshielded Single Core
RS PRO PTFE Equipment Wire 0.22 mm² CSA, Grey 100m Reel RS Pro 0.22 mm² Grey BS3G210 24 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.2 mm -75°C 200°C -75 → +200 °C 100m 0.95mm 300 V - 0.2 mm BS 3G 210:1996 - - 7 0.15mm Silver Plated Copper - -
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